Lt80 stator removal To connect our stator like your original stator, you can use either Yellow wire in place of your OEM White/Red wire. Typical: $72. I have found a new OEM unit on eBay, but have held off until he sees if the stator fixes the issue. Give us a call or chat. Nothing. Posts: 8,342. Reinhardt, kan du logge ind og få adgang til vores store produktprogram. Suzuki LT80 1987 (H) USA (E03) on-line schematics - your first port of call when repairing or restoring. NICHE Clutch Cable for 1984-2000 Suzuki DS80 58200-03400 Motorcycle. If you encounter problems during the process, consult the official Honda service guides. Repair your stator yourself and save $$$. Disconnect the battery before servicing. the third response down has an even better guide with photos. 00 $72. Size:14 Mb Year:Kawasaki Language: English Format :PDF Largest selection of Suzuki Parts in stock and ready to ship at Partzilla. I used a medium size flathead screwdriver to knock in the edges of the mechanical seal till I could pull it out, and I used a small flathead control screwdriver to dig out the old failing oil seal,came out An ac/dc regulator/ rectifier (I used a regulator/ rectifier from a suzuki LT80 ( I had a spare one on hand) a single phase regulator rectifier will be a simple 2 wire unit. Yamaha AT3 1972 1973 USA on-line schematics - your first port of call when repairing or restoring. This kit is a high-quality, brand-new system kit that includes an ignition stator, flywheel, ignition Coil, and CDI for the Suzuki LT80 Quadsport ( years 1987-2006) . About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright For Suzuki Alternator Magneto Stator Coil LT80 Quadsport 1987-2006. I will be working on an Lt80 Suzuki. B50, C15, C12T | Matchless 350 | Royal Enfield 350 Ignition only Stator Kit - STK-010. Naturally I assumed I had a carburetor issues or the peacock valve. # 32101-40B00: Stators - Amazon. i need help!!! I see no difference in the circuits from the 197 model thru 2005 LT80. 1 offer from $3599 $ 35 99. 2% higher and 41. hey, thanks for helping. Hig | Quality Aftermarket Parts From RMSTATOR Stator for Kawasaki KFX 80 / Suzuki LT 80 Quadsport 1987-2006 - Stator - Charging Find exactly what you need at the best price at the UK’s number one provider of quality replacement starter motors and alternators. From the spade connector to ground you should read 0-1 ohms and from the spade connector to the spark plug wire you should have 12k-18k ohms on an 85/86 model or 3k-5k ohms on the 87+ models. Choose from Suzuki motorcycles, Suzuki ATVs, and Suzuki scooters right here. % 09923-73210: Bearing remover 09930-30104: Sliding shaft STEERING • Remove the front suspension. 3 yr Ajmboy changed the title to Suzuki LT80 no start, no nothing; kmssd. Connect with fellow ATV and UTV enthusiasts on our active forum dedicated to all things off-roading. 7am-7pm Monday - Friday, 8am-4pm Saturday MT CHAT Here I continue to take this motor apart. lowbrowcustoms. Thanks to all who posted up on how to replace the water pump and oil seal. @Gary Kozdra try removing the muffler. Use an ohmmeter set at R x I and check continu- ity between the black/yellow and the green/white terminals on the AC generator stator side of the connector. Some shops use a rotor lifting device to remove big rotors out of the stator. £309. 17443 posts · Joined 2004 Add to quote; Only show this user #1 · May 13, 2009. The removed cotter pin must be replaced with a new one. All pages are printable, so run off what you need and take it with you into the garage or workshop. Remove the 6 bolts from the non drive side of the hub with T20 Security Torx wrench; Gently tap the non drive side axle with a hammer or mallet while holding the stator side with a free hand. com/CurmudgeonTransmissionSupplier Links:Superior: https://superiortransmission. 0 out of 5 stars. Joined: Mar 2001. so early in Dec I was told that compression was a little low (was right at 100 psi) so rebuild time right. themotorcyc This is my PW80 stator, but the stock one only has one coil. I took it to my local repair shop. Twice. Page 143 5-30 CHASSIS • Remove the rear brake drum cover. I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Hey all. Understand the electrical connections and troubleshoot any issues with your ATV. Watch the latest reels, discover original shows and catch up with your favorite creators. com Part 3 - With helpful tips and tricks, Todd takes a step by step walk through on the disassembly of As a leader for all your Suzuki parts, we offer one of the largest selections for all Suzuki Motorcycle and Suzuki ATV models. Learn how to test a motorcycle, ATV, and UTV starter relay with this YouTube tutorial. By This is the removal and install of a stator on a 2012 Kawasaki Teryx4 750. • Remove the center cap holder 2, rear axle washer 3 and rear wheel hub 4. once it started it would run fine. €41. Save Share 2014 Teryx 800 LE | 1987 Suzuki LT80 | 2002 Suzuki LT80 | Suzuki LT50 Past: 2012 Brute Force SE 750 EPS | Teryx4 | 2009 Brute Force 750 | 2007 Grizzly 700 EPS and several others since 1987. 5 out of 5 stars MG 31160-2 Clutch/Stator Cover Gasket for Suzuki Ds80 / Rm80 / Dr80 80 78-2004. €13. choose alternatives [16] gallery [611] parts lists. The rotor of a bigger motor, say between 25 HP to 100 HP motor might not be safe to remove from the stator even with two persons without a crane. Episode 11 is all about our newly acquire FLYPIG New Stator for Suzuki LT 80 LT80 Quadsport 1987-2006 Kawasaki KFX 80 2003-2006 Specifications: Brand New Stator Replacement Highest Grade Copper Winding Resistant to 200 Degree Celsius。 Fit For: Suzuki LT80 1987-2006 Kawasaki KFX 80 2003-2006 Packages:1* Stator Notes: Please check the size to make sure it will fit your bike before LT80 Expert. 99 Sale price $99. Tbest Lt50 Pull Start, Lt80 Starter, Lt 50 Parts, Lt50 Start, Lt50 Startpull Start lt50 Pull Start Assembly Fit For Quadrunner 2X4 1983-1987 Lt Parts. Comparison experiments showed that KGa and height of a transfer unit in the rotor–stator reactor were 10. Return Policy: Products may be returned in 30 days if parts have not been installed. To make sure I'm getting power to the cdi. Suzuki DRZ400 Stator Assembly, all models Part #RSDRZ400. Carbpro 32101-40B00 Electric Replacement for Stator 1987-2006 Suzuki LT 80 Quadsport LT80. Ricky Stator offers a brand new 75 watt lighting coil for your Suzuki LT80 stator. Your down 20-25%. com/free Begin by removing the front hood that will expose all the electrical components and locate the wire that connects the engine to the ignition switch and unplug it. Reply. Brand New. Top Rated Seller Top Rated Seller motorbiker2023 (324) 99. 00. I Make A Inside Bearing Puller. CYLINDER HEAD, PISTON. ElectroSport Industries designs, manufactures and sells motorcycle and electrical upgrade products for street, off-road, dirt bikes and atv's, including stators, regulator rectifiers, lighting coils, ignition coils, pulser coils, and cdi ignitions. I've also made a video on how to fix a CDI https://yo Well changed fuel and plug turned it over with fuel off for 10-15 mins then turned fuel on for five mins but still nothing. You can now use the pull or kick start to start the engine. 90/100, TX45 for DR. In this video, I will be going over 3 simple fixes to get any quad running. com/Transtar: This post is just an FYI. 2 product ratings - 1988 Suzuki Quadsport LT80 Stator Magneto Generator Coil. On our stator, like the OEM, the Black/Red wire is the ignition source coil, and must be plugged in for the motor to run. four days of processing time Denso 129000-0350 OE #(s): 33410-40B00 ( Tech notes: There are two wires connected to the stator side of the cdi unit If you dont have any spark this video will help you learn how to test your stator on your dirtbike Pitbike Atv ect ect Like and subscribe to support the chan In This video we are removing and explaining the stator/magneto/flywheel assembly on the 1987 Suzuki Quadrunner 250 4x4 motor. Lol. From atvcity. • Remove the rear hub nut by applying the rear brake. Pull the wires through the case while removing the stator. This online service manual features detailed full-color photographs and wiring Can you put a 8 coil stator in a 2004 Suzuki LT80 if I switch over to CDI box the rectifier and everything else with it that's if it bolts up to the old one rectifier place. Old Stator Removal Step 6 – Loosen/remove the (4) tension rods Tooling – Torx Driver: TX25 for DR. 84. from China. Suzuki LT250R Pickup Coil Suzuki LT80, 75 Watt Lighting Coil, All years Part #RSL6. I had a problem with my sons LT80 similar to this I had to hit the starter to work with a hammer, I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Sunday. etc and it DID NOT spark at all. Video is the place to enjoy videos and shows together. Bestil - og få leveret dagen efter! 8) Remove the 4 stator-mounting screws. The Workshop Manual has Detailed Pictures, Diagrams, Put it in the same position that the old one came off, the wires should only reach the connectors in one position. Next, install the new stator on the magneto cover. These units have been Re-designed and Improved to produce a higher power output than the stock parts. Today I will Show You an Awesome DIY Tool Idea. 00 $ 68. pdf) or read book online for free. This video is presented by: http://www. This is a very involved procedure and requires major disassembly. Two Position Ignition Key Switch Suzuki LT80 LTZ50 OEM 37110-40B00. CARM05021. This online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned dealer trained Suzuki ATV technician. I forgot I also will include a stator and magneto and starter gear and any other LT80 parts I can find (I'm actually moving soon so I'm VERY stoked to get rid of this stuff lol) even have a gasket set missing some stuff but most of it's there lol Created by VideoShow:http://videoshowapp. NOTE: Your OEM Suzuki LT80 stator has only 2 wires, and our RM01203 stator has 3. Overall: 5 of 5 stars. 69 13% off. Marl the stator position before removing and find a clutch mod tutorial while Hi Guys! In this episode put the new crankshaft in and rebuild the motor. So, I order a new one and a new Magneto. Bikes currently in not yet wrecked: Kawasaki KX250 2021, KLX400R roller, Beta Xtrainer 300 21 (Maybe) Honda CRF450X 08, CRF450 04, XR250 86, XR250 83, KTM 525SX 03, 400EXC 02, Husqvarna TE250 2010 We have 1 Suzuki LT80 ATV manual available for free PDF download: Technische Tekeningen Manual (German) SUZUKI LT80 Technische Tekeningen Manual (58 pages) Brand: SUZUKI Instant of a COMPLETE Official Full Workshop Service and Repair Manual for the 1987-2006 Suzuki LT80 two-stroke atv. Hot wiring an ATV will depend entirely on how your specific ATV is built. 6. ("5-12) • Remove the front and rear brake Your OEM Suzuki LT80 stator has only 2 wires, and our stator has 3. Tips for Handling Stator Don't actually donate. Honda Magneto Stator Voltage Regulator Gasket; Shipping Fee; CBR VTR GSX GSXR SV ZX Mille R6 R1 Clip-On Handlebars Moto; Kawasaki Generator Stator Coil; Ultra Classic Electra Glide FLHTCU Brake Clutch Levers; 125 250 240 Handlebar Control Reservoir Brake Clutch Levers; Honda Ignition Switch Lock Keys; Honda Windshield; Suzuki Voltage Regulator Remove. Your OEM Suzuki LT80 stator has only 2 wires, and our RM01203 stator has 3. Welcome to Hott Boy's Garage - a channel where I aim to create some helpful content around stuff that interests me. We have gone through all the ground issues, NEED HELP? Give us a call or chat. TRX250 FOURTRAX 250 1985 (F) USA parts lists and schematics Easy repairs with Honda diagrams Free access! Brand new stator Direct replacement to your original unit Plug-and-play, direct fit, easy installation. Was running well this morning, shut down, then all day would not turn over. Crank sensor has correct resistance and correct a/c voltage when cranking. Stator. New Products. I did not have to remove the stator cover to get to the oil seal,and it was not a hard job at all. Problems and solutions found so far: 1) The ignition switch would not complete the circuit. Suzuki: 32101-40800 • Remove the cotter pin and remove the tie-rod end nut 2. Stator for Suzuki LT 80 LT80 Quadsport 1987-2006 New. kmssd. This is a 2001 Honda Foreman 400, however it is the same or very similar in process on several other Honda Quad mode You can shop here 24/7 and we will dispatch your orders ASAP. I have been having a problem with the engine, however. Web get fast, free shipping with amazon prime. If I remember right (I did mine 2 years ago), you will have to slightly drill out the 2 holes where the petcock filters fit into the tank to a slightly bigger hole (the filters are a tad wider). I have used AMSOIL in the past and really liked it. Stator CDI Box For Suzuki ATV LT80 LT-80 QUAD SPORT 2000 2001 2002-2006. Opens in a new window or tab. 800 336 5437. once it warmed up and you shut it off it was very tough to start again. Repairing a Briggs and Stratton generator? This video demonstrates the proper and safe way to disassemble a generator and how to access parts that may need t This guide shows how to remove and replace the stator for the Honda EU2200IT generator. Suzuki LTZ400 Stator Assembly Part #RSLTZ/KFX. Check the ac output of the stator. Find more , and products. 07-16-2009, 08:29 AM #2. Find your Top Auto Accessory Crankshaft Assembly with Bearing and Seals for Yamaha P 05 KFX 700-FST 715-Sold 07 Brute Force 750i Black 2013 Brute Force Candy Green LE Georgia By following these steps meticulously, you can efficiently remove the stator without any complications. The Yamaha AT3 1972 1973 USA parts-list contains nine hundred two parts. The best point of contact is by email to [email protected] as we cannot always take phone calls. Post all your LT-50 and LT-80 questions and comments here. the second help area. b) If open, good indication that stator is OK and proceed to test c to validate c) Start bike with R/R disconnected, measure the AC Volts between the three combinations of pairs of pins Suzuki LT80, 75 Watt Lighting Coil, All years Part #RSL6 Price $59. Quality: 4 out of 5. Spray wd40 around the carb and such to see if it's sucking air from up there. £252. but there is actually 3 white and that blue going to a different square connector which come directly from the stator itself. 23 PATREON: https://www. Stator Suzuki LT 80 Quadsport KFX80 ATV City Suzuki Lt80 Stator Web the lt80 2000 (y) parts lists can also be referred to as: Schematic, parts fiche, parts manual and parts diagram. The second one can be used to generate power for lights, or in my case to run a tachometer (IIRC, it's off a 70s snowmobile, a Scorpion but I don't know which model. They check stator alignment and timing. Pull the grommet through the case until removing copper wire from electric motor core/ electric motor stator without cutting or very minimal cutting. The other Yellow wire will need to be grounded the frame of the vehicle. lmk I can get pix of the cylinders and clutch side covers. 3. This has the three wire version for extra lighting power. CARMS200-104819. | BMW, motorcycle, electric vehicle A friend of mine who is a Polaris tech has it at his home now, and is working on it, and we are trying to trouble shot it, going least expensive remedy to more expensive remedies. Step-by-step tutorial. Sometimes you need to remove the flywheel and sand/clean the stator (what they call the exciter coil across the pond). reply to this Hal Hadaller posts: 3. I have checked what I can. It cranks over no problem just won't start. Stator Installations. 0 Thread Tools. to remove the starter, you have to loosen the motor mount bolts in the front, you will see them, one goes thru the frame and the other two have rubber donuts on them, its easiest to stand it on the rear grab bar so you can angle the engine seperate from the frame, it's tight but it will come out that way, removing the carb helps some too, but You will need a special tool to yank out the roll pin for the selector shaft to remove it and the parking linkage assembly. Buy new jets. SUZUKI ATV. Join us as we change the starter motor on out LT80 quad bike. removal on ATVs. 11. I use this method on all the quads I fix and it never fails. This unit is highly cost kit is effective and saves time and energy with its' easy fit design. Make sure not to leave out the small metal clip that holds the wires out of the way of the stator. All our van starter motors are covered by a full 18 month warranty, not the industry standard 12 months, so you get more peace of Can you put a 8 coil stator in a 2004 Suzuki LT80 if I switch over to CDI box the rectifier and everything else with it that's if it bolts up to the old one rectifier place 1 yr Ajmboy changed the title to 2004 Suzuki LT80 stator; Gwbarm. This Cyclepedia manual covers 1987 – 2006 Suzuki LT80 Quadsport and 2003 – 2006 Kawasaki KFX80 ATVs. All years of the little machine welcome! Remove your atv utv axle with ease, and do it right so you don't mess up a boot! Demon axles and other available from us here at Powermodz. That is what I am removing to access the pick-up coil that is somewhere around the flywheel? If all this is correct, I will re-tighten the right side phillips screws and attack the left-side steel engine Find the wiring diagram for a 1987 Suzuki LT80 here. . Once you have the new stator installed onto the cover, you can re-install the cover using a new cover gasket if you couldn't salvage Welcome to QUADCRAZY, an online ATV Forum & Community. Suzuki like other Japanese bikes are expensive to work on. ) remove the stator by removing the 3 8mm bolts holding on the stator mounting bracket and the 2 bolts holding on the pick up coil 4) With the coil flat on the table I have a lt80 here that has no comp at all, found it has stuck rings. Remember to handle each part with care and attention to detail during the removal process. YEAR SPECIFIC—> LT-80 LT80 SERVICE MANUAL is (227) PAGES. Due to the light and screen difference, the item's color may be slightly different from the pictures. Left side you have to remove the front clutch, might as well service the clutchs. LT80. I've fixed everything on my LT80 project, it's in great shape now. This is the Service Manual for the Suzuki LT-80 LT80 1987 – 2006. if you don't have major slop in the rod, you should be ok. can i change crank seals without removing engine? thanks Yes you will need to remove the clutch components on one side and the fan/stator on the other side. This is one of several short videos demonstrating removal and installation of a new stator our 1995 Harley Davidson Heritage Softail Classic. MOTOKU Ignition Coil for LT80 Quadsport 80 Z250 230 LT230S QuadRunner 250 230 Ozark LTF 250 LTZ. Enjoy Free Shipping Worldwide! Limited Time Sale This should be the same for almost every generator you might have, so if you have a generator that needs a stator and rotor removed this is the video for you 1998 Polaris XLT stator removal. if you're patient you could probably sell the stuff on ebay. Then I put all the 2003 parts onto the older Lt80. Advanced Search. The 1987-2006 Suzuki LT80 Quadsport / 2003-2006 Kawasaki KFX80 ATV digital repair manual LT80 stator wire removal? Posting this for a friend of mine: Any one know how to get the stator wire unhooked on an LT 80 2001 Polaris Scrambler 90 2004 Suzuki LT50 2002 Suzuki LT50 FTR Powersports. I replaced the stator which is separate from the crank sensor and still no start. # 32101-40B00. Fit For: Suzuki LT80 1987-2006. the quickest way to take the stator rotor off without damage >center> > 1996 Suzuki Lt80 quad Good used rectifier assembly Stanley SU-2233-3 12V 5601801 for these vehicles *Actual Items Pictured* * It's our job to inspect and show you what we have* HONDA FOREMAN FOURTRAX stator removal. Right side you have to use a puller and take the flywheel off. 5-11V, low, but expected while View File 2016 Can-Am Outlander 570, 650 & 850 L-Series service manual service manual - 2016 Can-Am Outlander L-Series 2016 Can-Am Outlander 570, 650 & 850 Standard Series Here is combined the base manual along with all the needed updates and the 2016 supplement manual into one manual Stator for Suzuki LT 80 Quadsport 1987-2006 LT80 | OEM Repl. Plus there should be a rubber grommet that fits in a slot on the All crucial service, components and trouble shooting data is found in this section including Cylinder, Piston, Pistons Removal and installation Procedures. uk. Flattened battery i was trying for that long. Great job high quality. Suzuki lt80 lt 80 starter problem replace removal install help Instant download of the factory repair manual for the 1987-2006 Suzuki LT80 two-stroke quad. show filters . 72. 95. 5. Pin Puller Extractor Tool. 71/80, TX30 for DR. If i jump the fuel pump relay the pump comes on (its been replaced as well). https://powermod Customer: I have a 2002 LT80. (800) 336-5437 7am to 7pm Monday through Friday, 8am to 4pm Saturday MountainTime. Some of the video sucks lol So where to start my son's LT80 stop running a couple months ago. Contact us atgsiyt@gmail. patreon. Rdwyer Discussion starter. • Remove the rear wheels. Hope this is helpful. Todays 2 stroke oil is very advanced. If good then problem is carbon and oil plugged muffler. Suzuki LTZ400 Pickup Coil Part #RS0PU2W. As always, your This stator puller is a fabricated tool for pulling stator,before pulling the stator out from the housing make sure stator is cold to shrink the lamination Subscribe, rate, and comment! Thanks for watching. This manual contains more than 220 pages of information, instructions, diagrams for step by step remove and install, This Cyclepedia manual covers 1987 – 2006 Suzuki LT80 Quadsport and 2003 – 2006 Kawasaki KFX80 ATVs. 99 Sale. Likes: 32. Now taking off that Mag was not fun. Regular price $99. Replace all the electrical components. Instant download of the factory repair manual for the 1987-2006 Suzuki LT80 two-stroke quad. Disconnect the pickup and alternator stator coil electrical connector(s). Remove all the bolts and then the stator off the side cover. or Best Offer Would remove the battery, add water if needed to proper levels, and charge the battery overnight (on the work bench). I have a Suzuki LT80 but is a 2005 model and has separate CDI and coil modules. • Remove the rear Here is the deal bought the 2003 LT 80 early November. 4. 2) Th BH-Motor New Stator For Suzuki LT80 LT 80 Quadsport 80 1987-2006 Replace # 32101-40B00 21003-S005. 010’’. It was a joke if you have any questions or comments leave them in the comments section This Service Manual is for the 2006-2007 Kawasaki Ninja ZX-10R motorcycles, at over 647 pages The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. 7% lower, respectively, than those in a rotating packed this video shows an easy way to removing the fan and shroud off a 6. ESL312 is a high quality lighting stator for the Suzuki LT80 ATV between the years 1987 and 2006. BSA Bantam D10, D14, B175 Digital Ignition and Alternator System - STK-177D-DC. took it all apart and put in a new piston, rings, you know the top end rebuild LT80 Service Manual - Free ebook download as PDF File (. Facebook Remove. LT 80 STATOR AND FLYWHEEL MAGNETOR GENERATOR OEM SUZUKI LT80 (87-06) QUAD SPORT. I cleaned the corrosion off the contacts and lubricated it with WD40. It started no problem ran great. But Remove the brake rotor and the freewheel using a freewheel tool. I was MAD. • Page 86: Steering CHASSIS 5-15 • Remove the knuckle arm bushings using the special tools. View the Process . COM877-331-7153SALES@POWERSTROKECUSTOMS. Is there any magic to removing the flywheel assembly on this sled? LT80 Quadsport ATV (1987-2006) All our starter motors have been manufactured to meet or exceed oem specifications. 9–45. ) This is a stock stator, the coil would be at the top, I think. No valves to adjust on a 2 stroke engine. The first has a link with it with step by step instructions. Old Stator Removal Step 7 – Carefully pry the brake/end-shield from the stator Tooling – . If you could show the clymes manual diagram that would be great. Swapped all arts EXCEPT the Stator/Mag. 0 powerstrokePOWERSTROKECUSTOMS. C $80. 00. 1%. Save Share Order Includes: 1x Stator ; Compatible With Suzuki: ALT50 1983-1984, JR50 1985-1987, 1993 1995, 2000-2006, LT50 1984-1987, LT-A50 Quad Master 2002-2005 ; Part Numbers: 32140-04430, 32101-04432, 32101-04430, 32101-04431 ; We strongly suggest comparing the posted picture to the unit(s) that needs to be replaced. COMHTTP://FACEBOO Although the proper flywheel tools are cheap it would take a month to get to me when shipped from China. Reply Closed Thread Share . When bolting stator in, always use locking compound. I need advice on how to check the stator. 2-wire stator should be around 70 to 75 v AC. They search online for "LT80 WILL NOT MOVE OR REV UP" in vain, clean the absolute piss out of their carb multiple times til it's got a mirror finish from being boiled alive in lemon juice and purple power. Buy a new carb. $68. close filters . Suzuki LT 80 Quadsport -- 1987-2006. This product meets or exceeds OE specifications. 112/132S Brakemotor Motor . It idles great, and the low end is decent, but whenever I give it continuous throttle over 1/2, it begins to stall (sounds like hesitation or something) and stays at 1/2 throttle. Sand/clean the stator/flywheel while your in there. Stator Replacement on a BMW r1200gs. The Cyclepedia 1987-2006 Suzuki LT80 Quadsport / 2003-2006 Kawasaki KFX80 digital service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned dealer trained technician. Also, Re-designed and Improved Suzuki LT80 Quadsport Stator ( Years: 1987- 2006 ). Jump to Latest 449 views 10 replies 4 participants last post by oldguy56 Dec 10, 2024. I Hop This video shows how to set the correct ignition timing for the Suzuki LT 80 and The Kawasaki KFX 80. Was: C $76. It works well now. or Best Offer. He suggested I replace the petcock, rebuild the carb and air box. Fortunately, you can take this ignition switch apart. music by:Music from U Had to clean and oil the clutch assembly and pullyes due to a bad gasket more of it to come so keep checkin in Buy RMSTATOR Replacement for Stator Suzuki LT 80 Quadsport 1987-2006 LT80 | OEM Repl. Been doing some homework on these, ran into this wiring diagram. Resistant to 200 degrees Celsius Stator Suzuki LT80 Kawasaki KFX80 OEM 21003-S005 32101-40B00 LT80. MOTOKU Ignition Coil for LT80 Quadsport 80 Z250 230 In order to remove a generator stator and armature you will need a puller, socket set, WD40, steel rod, hack saw, tap and a bolt. If you have a chain hoist or a chain block handy, you can safely remove the rotor yourself. Free shipping. Jump to Latest 44K views 12 replies 11 participants last post by headndacloudz78 Dec 30, 2023. Suzuki LT80, 75 Watt Lighting Coil, All years Part #RSL6 Price $59. 1) Feed the stator wire through the case. The last clip shows the test on the charging system of the motorbike after stator replacement. com #engine #suzuki #lt80 #2stroke #quad #halfords #snapontools #bluepoint Suzuki lt80 won’t move, engine just revs In this short video I will be showing you exactly how to fix your small engine electronic system. Add to cart This item is a recurring or deferred purchase. Find ATV and UTV owners and enthusiasts ranging across all makes including Suzuki, Yamaha, Polaris, Arctic Cat, Kawasaki, Download Now - Here. Trying to troubleshoot this for the root problem. I do this because I make metal sculptures and I LT80 Wiring Diagram. So then I KNEW it was the stator that is causing my no spark. 60 / €362. C $66. Posted August 1, 2021. 00 / €294. I recently bought my son an 06 lt80. 89. Then give up in We have thirty-three specific parts lists available for this model. If our stator includes a pickup coil, always make sure the air gap is correct upon installation; we suggest as close as possible no less than 0. The stator cable harness comes chemical and high temperature resistant. Yeah. ElectroSport uses high quality lamination cores and winds these with the highest quality copper winding wire that is available. i am going to replace the top end. Remove the 6 bolts from the drive side of the hub with a 3mm hex wrench. 5 out of 5 stars 2. Email this Page. assembly group; body & fenders Used for removal of the flywheel or rotor if applicable ; LT80 QuadSport 80 1987-2006; MT-50 Trailhopper 1971-1973; RM-Z250 2004-2014, 2016; RM-Z450 2005-2014, 2016-2017; Great tool, just the ticket to remove stator. Every generator is differe 1988 Suzuki Quadsport LT80 Stator Magneto Generator Coil (For: Suzuki) Opens in a new window or tab. 95 comp isn't the best. Stator voltage test is with stator wires disconnected, and engine at 4000 RPM. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, >> 1987-2006 SUZUKI LT-80 LT80. This is really testing me, ive just ordered a pocket meter as my multimeter wont go down to 1k it says on manual test coil on a multimeter that goes to 1k and should read between 12-15 so il try that Suzuki lt80 full engine disassembly and discussion about what went wrong and why the engine seized up while riding it. LT230 Carburetor For Suzuki Quadrunner 230 LTF230 Carb 1985-1987 Replace # 13200-18B10 13200-18A10 With Air/Fuel Filter, Petcock Valve Fits 1985-1988 Suzuki LT230S LT230 S LT 230S Magneto Stator Cover QuadSport. Posted Free Maintenance course Join my FREE maintenance course to achieve quality service and maintenance practices for your motorcycle → https://www. The temperature rating of these windings is much higher than the OEM stator offers which increases reliability dramatically. Im fixing up the subject quad. I have replaced cdi and coil. Suzuki DRZ400 stator side cover gasket Part #RSDRZGK. com. 0 out of 5 stars maXpeedingrods 80cc Cylinder Piston Gasket Top End Kit for Suzuki Quadsport LT80 1987-2006 for Kawasaki KFX80 03-06 Replace Part Number 11210 You can check the stator coil and flywheel contition,for dirt and rust but botXXXXX XXXXXne is if you aren't putting out min of 28 ac volts the stator coil is bad and will need to be replaced. Then have the battery load-tested to determine its condition and capacity to hold a charge. It was running great , then lost spark . Then you will need to check all grounds for the a) If short, stator is definitely bad - proceed to remove cover to validate - no need for test c. 32:1 is a lot of oil, it will probably clean up after you get the thing ridden a few times, but I run all my 2 strokes at 40:1. Add to cart 5-7 Days Tools - Technical. It is connected to the ignition coil, regulator/rectifier, and other components Find many great new & used options and get the best deals for 01 Suzuki Lt80 LT 80 Quadsport Stator at the best online prices at eBay! Free shipping for many products! For the banshee petcock to work, you will have to do a tad of trimming of the tank where the petcock sticks through to work. My last resort will be to replace the ECM/ECU. See there is those wires you said, g,r,br,w/r,w/g and blue. Climb Discussion starter. Show Printable Version. Sponsored. For Suzuki LT80 users. This MODEL-SPECIFIC. A lot of bikes operate with just a charging coil. It Is a Very Useful Tool For Fan type 6201 - 6202 Size bearing removal. Thanks again. MOTOALL LT80 Carburetor for Suzuki LT80 QUADSPORT ATV 1987-2006 13200-40B00, 13200-40B10, Replace for Kawasaki KSF80 KFX80 2003-2006 15003-S005 with Spark Plug Intake Manifold Carb Insulator Block. Sorry I know it was kinda shaky and yes the sound was almost a second off but it is showing you how to do something not for entertainment. posted: Wednesday, May 11, 2011 21:36 Subject: Re: Wire colors . OP, I saw another post you said you can't get a reading on the coil. You have the second design stator with the locking sealing rings and underlying support O-rings which seals way better than the first CHASSIS 5-29 REMOVAL • Remove the cotter pin 1. • Remove the front suspensions arm nuts. Members; 10 #2 Usually if there is a mismatch between CDI and harness, it has to be all of one or the other. 20 Remove. 00 OEM 37110-40B00. The stator is responsible for generating electricity to power the electrical system when the engine is running. A total of 39 parts lists are found for the LT80 1987 (H) USA (E03) . Remove. com FREE DELIVERY possible on eligible purchases I was not able to find anything in my reasearch that was devoted to the LT50, per say, but I did find a great site which give step by step instructions for stator & flywheel. IMPROVED manuals have: Bookmarks + Searchable Text + Index --BEST ORGANIZATION!This is the same type of Buy Stator Coil for Suzuki LT80 LT 80 Quadsport 1987-2006 Kawasaki KFX80 KFX 80 2003-2006 21003-S005 Ignition Magneto Stator Coil at Aliexpress for . However, the main goal is to Could it be my stator is not sending proper ac voltage to rectifier as well. All 4 relays and roll over switch were swapped as well. From the out side of the case, push the protruding lip of the stator wire grommet into the engine case using a small flat blade screw diver. co. Recently I decided to become an AMSOIL dealer for two In this video I buy a rebuild clutch kit for a lt80 and repair it the best way I can. I verified that the rectifier has a voltage output back to charge the battery while cranking - 10. You didn't mention as one of the things you addressed so figured I would mention it. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Hot Wiring An ATV. The specified resistance is listed in Table NOTE The CD/ pickup coil and stator are one Then the newer LT80 started right up. 5–55. View Profile View Forum Posts Registered User Join Date Mar 2004 Location This is a Brand New replacement Ignition Coil and CDI Unit for the Suzuki LT80 Quadsport. Link to puller: https://www well i havent been able to get on much lately because im trying to keep the suzuki going so i can get the rest of the summer and maybe fall out of it, its su I've never done a bottom end on the LT80, but I'm going to go out on a limb and say yes, you will need to split the case to put crank bearings on it. Warning: Risk of electric shock. Suzuki Flywheel puller Part #RSMP#1. I can give it a burst of wide open, for maybe a second or Når du er oprettet som forhandler hos C. tried until I ran battery down. We sell Suzuki Motorcycle parts, Suzuki ATV parts, and Suzuki Scooter parts at savings of up to 80% off retail prices. Quantity must be 1 or more. Pre-Owned. Share tips, tricks, and stories, and get advice from experienced riders. I already have the yamaha one but it gives me nothing. 1995 95 SUZUKI LT80S LT 80 QUADSPORT STATOR GENERATOR. Parts carry a one year warranty. Value: 4 out of 5. 27 posts · Joined 2020 Add to quote; Only show this user #1 · Dec 9, 2024. ewfvwew vsjpeof owew fekbm itrqj ewkng axu hqc dbf txcpkt